ABB Robot Stamping Line Automated High Tonnage Press to Press Systems
ABB Robot Stamping Line Automated High Tonnage Press to Press Systems
ABB Robot Stamping Line Automated High Tonnage Press to Press Systems
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
ABB Robot Stamping Line Automated High Tonnage Press-to-Press Systems In the world of High-Tonnage Press-to-Press Systems, the integration of ABB Robotics transforms a series of isolated machines into a synchronized, high-velocity production engine. Zhejiang Qicheng Intelligent Technology specialize...
Product Details
Highlight:
ABB robotic stamping line
,high tonnage tandem press line
,automated robotic stamping line
Maintenance:
Low Maintenance With Predictive Diagnostics
Robottype:
Industrial Robotic Arm
Outputcapacity:
Up To Several Hundred Parts Per Hour Depending On Configuration
Powersupply:
Electric, 380V/50Hz (customizable)
Cycletime:
Variable, Typically Under 10 Seconds Per Part
Footprint:
Small, Optimized For Limited Factory Space
Primaryfunction:
Stamping And Forming Metal Parts
Materialcompatibility:
Steel, Aluminum, Copper, And Other Metals
Controlsystem:
PLC With HMI Interface
Safetyfeatures:
Light Curtains, Emergency Stop Buttons, Safety Interlocks
Integrationcapability:
Compatible With Upstream And Downstream Automation Systems
Automationlevel:
Fully Automated
Type:
Robotic Stamping Line
Design:
Compact
Productname:
Compact Robotic Stamping Line
Product Description
ABB Robot Stamping Line Automated High Tonnage Press-to-Press Systems
In the world of High-Tonnage Press-to-Press Systems, the integration of ABB Robotics transforms a series of isolated machines into a synchronized, high-velocity production engine. Zhejiang Qicheng Intelligent Technology specializes in these high-capacity lines (1200T - 2500T+), where the goal is to move massive structural components with zero "idle time" and sub-millimeter precision. By leveraging ABB's Foundry Plus 2 protection and OmniCore™ control architecture, we provide a robust solution for the most aggressive stamping environments.
High-Tonnage System Architecture (ABB Integrated)
Our high-tonnage lines are engineered to handle the massive inertia of heavy-gauge steel and oversized aluminum blanks.
| Technical Metric | Legacy Mechanical Transfer | Qicheng ABB Robotic System |
|---|---|---|
| Compatible Tonnage | Fixed 600T - 1000T | 1200T - 2500T+ (Heavy Duty) |
| Robot Model | N/A | ABB IRB 7600 / IRB 8700 |
| Transfer Speed | Fixed Mechanical | Servo-Synchronized (Up to 15 SPM) |
| Payload Capacity | Limited by Bar Strength | Up to 800 kg (High-Inertia Tuned) |
| Changeover Time | 45 - 90 Minutes | < 5 Minutes (Automated QDC) |
Technical Pillars of High-Tonnage Press-to-Press Systems
1. "Press-Sync" Dynamic Path Planning
High-tonnage presses have a massive "Die Opening" window. We utilize ABB StampWare to monitor the press crank angle in real-time. The robot does not wait for the press to reach the top dead center (TDC); instead, it calculates a Safe-Entry Vector. As the ram ascends, the robot "flies" into the die area, extracting the part while the press is still in motion. This "Fly-Through" logic adds 2-3 Strokes Per Minute (SPM) to the line's total output.
2. Seismic-Isolated Foundation Technology
A 2500T press strike creates ground-borne vibrations that can damage standard robot encoders. Qicheng's high-tonnage systems are mounted on Polymer-Filled Seismic Pedestals. These heavy steel bases are internally dampened to decouple the robot from the press harmonics, ensuring the robot maintains a repeatability of ±0.05mm over a 15-year lifespan.
3. Heavy-Duty 7th Axis Linear Transfer
For large-scale automotive or industrial lines where presses are spaced 6 to 10 meters apart, we mount the ABB IRB 8700 on a Servo-Driven Linear Rail.
- High-Speed Bridging: The rail travels at speeds up to 5m/s, allowing a single robot to handle the "Press-to-Press" transfer without the need for an intermediate "Stage Table."
- Integrated Control: The rail is treated as an additional robot axis (Axis 7), allowing for fluid, coordinated movement between the rail and the robot arm.
4. Specialized Automotive & Industrial EOAT
Handling high-tonnage parts (e.g., truck frame rails or large appliance panels) requires specialized End-of-Arm Tooling (EOAT):
- Hybrid Magnetic-Vacuum Arrays: Combines high-power magnets for secure lifting of oily steel and vacuum cups for Class-A surface protection.
- Structural Carbon Fiber: We utilize truss-reinforced carbon fiber frames to keep the EOAT lightweight, allowing the robot to use more of its motor torque for acceleration rather than just lifting the tool.
Key Solution Highlights
- Digital Twin Pre-Commissioning: We build a 100% accurate RobotStudio® model of your press line. We simulate every die, pillar, and part geometry to ensure zero collisions at maximum production speeds.
- SAS Intelligent Cloud Monitoring: Real-time health scores for robot gearboxes and motors. If a high-tonnage move puts excessive strain on a specific axis, the system alerts your team before a failure occurs.
- SafeMove Pro Integration: Creates "Electronic Safety Zones." This allows maintenance to safely clear a scrap jam in the "Unloading" station while the "Loading" robot continues to prep the next blank at full speed.
Industry Q&A (High-Tonnage Strategic Focus)
Q: How do you prevent "Part Sag" when transferring 4-meter long panels?
A: We use Active Deflection Compensation. The robot's 6th axis (the wrist) is programmed to apply a slight counter-tilt during the move, while the EOAT is designed with "Natural-Support" points to keep the part perfectly flat for accurate placement into the next die.
Q: Can this system handle the high-heat requirements of Hot Stamping?
A: Yes. We offer Heat-Shielded ABB Robots with specialized "Grip-and-Quench" tooling. The robot extracts the 900°C blank from the furnace and places it in the die within a 5-second window to ensure the material reaches the required metallurgical structure.
Q: What is the ROI for automating a manual high-tonnage tandem line?
A: With a 40% increase in output and the removal of 6-8 high-risk manual handling positions, the ROI is typically achieved in 14 to 18 months. It also eliminates the "human fatigue" factor, ensuring the 15th SPM is as accurate as the first.
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