PLC Automatic Transfer Press Line Robotic Stamping Line For Sale Automation
PLC Automatic Transfer Press Line Robotic Stamping Line For Sale Automation
PLC Automatic Transfer Press Line Robotic Stamping Line For Sale Automation
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Automatic Transfer Press Line Robotic Stamping Line For Sale Automation For a high-volume Automatic Transfer Press Line, the integration of robotics creates a "Hybrid Automation" model that combines the raw power of a large-format transfer press with the 6-axis flexibility of ABB industrial robots. ...
Product Details
Highlight:
plc transfer press line
,plc robotic stamping line
,automation transfer press line
Coolingsystem:
Hydraulic Oil Cooling
Cycletime:
5-10 Seconds Per Stroke
Productname:
High Tonnage Robotic Stamping Line
Materialcompatibility:
Steel, Aluminum, Copper Alloys
Precision:
±0.1 Mm
Powersupply:
380V/50Hz Three-phase
Robottype:
6-axis Industrial Robot
Weight:
Approximately 15,000 Kg
Stampingspeed:
Up To 60 Strokes Per Minute
Automationlevel:
Fully Automated
Controlsystem:
PLC With Touchscreen Interface
Dimensions:
Length 12m X Width 4m X Height 3.5m
Tonnagecapacity:
1000-3000 Tons
Installationtime:
4-6 Weeks
Safetyfeatures:
Light Curtains, Emergency Stop Buttons, Safety Interlocks
Product Description
Automatic Transfer Press Line Robotic Stamping Line For Sale Automation
For a high-volume Automatic Transfer Press Line, the integration of robotics creates a "Hybrid Automation" model that combines the raw power of a large-format transfer press with the 6-axis flexibility of ABB industrial robots. Zhejiang Qicheng Intelligent Technology provides these high-tier systems for sale, focusing on the seamless transition from raw blank de-stacking to finished part palletizing.
By automating the "Front-End" (Loading) and "Back-End" (Unloading/Stacking) of a transfer press, we eliminate the primary sources of human error and safety risks in heavy-tonnage environments.
Turnkey Automation Solutions by Zhejiang Qicheng Intelligent Technology
In modern automotive and industrial manufacturing, an Automatic Transfer Press is the heart of the factory. Zhejiang Qicheng Intelligent Technology offers complete Robotic Stamping Lines for sale, specifically engineered to enhance transfer press operations. Our systems utilize ABB IRB 6700 and 7600 robots to manage high-speed blank feeding and precision part extraction, ensuring that your transfer press operates at its maximum mechanical potential without being limited by manual handling speeds.
Transfer Line Automation Performance Matrix
Our integrated "For Sale" configurations are benchmarked against global OEM standards for OEE (Overall Equipment Effectiveness).
| Feature | Manual / Semi-Auto Line | Qicheng Fully Automated Transfer Line |
|---|---|---|
| Material Feeding | Manual / Gravity Slide | Robotic De-Stacking with Vision |
| Centering Accuracy | ±1.0mm (Mechanical) | ±0.1mm (Optical/Servo) |
| Max SPM (Strokes) | 6 - 8 SPM | Up to 15 SPM (Synchronized Flow) |
| Part Changeover | 30 - 60 Minutes | < 5 Minutes (Automatic Tool Change) |
| Safety Compliance | High Risk Zones | Category 4 / PLe Safety System |
Technical Foundations of Transfer Press Automation
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Optical Blank Centering & De-Stacking:The efficiency of a transfer press begins at the "Pick." We utilize High-Speed Vision Systems and magnetic fanners to separate oily steel blanks. The robot picks the blank and presents it to an optical centering station, which calculates the exact X-Y offset in milliseconds. This ensures the blank enters the first die stage with perfect alignment, preventing die crashes and reducing scrap.
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Synchronized "Press-Sync" Extraction:Extracting a large-format part from the final stage of a transfer press requires millisecond-level timing. Our ABB-driven extraction robots utilize high-speed communication links to the press encoder. The robot enters the die area as the ram ascends, retrieving the part and clearing the "interference zone" before the next cycle begins.
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End-of-Arm Tooling (EOAT) for Complex Geometries:Transfer press parts are often deep-drawn and structurally complex. We design custom Carbon-Fiber Grippers equipped with high-flow vacuum generators and "Safe-Grip" sensors. These sensors monitor vacuum pressure in real-time; if a pressure drop is detected, the system immediately executes a safe-stop to protect the expensive transfer dies.
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Modular Control Architecture (SASRobo):Our "For Sale" lines feature the SASRobo Unified Controller. This allows the transfer press, the robotic feeders, and the scrap conveyors to be managed through a single HMI. Operators can monitor tonnage, robot torque, and cycle times from one central terminal, simplifying the "Smart Factory" transition.
Key Solution Highlights
- Integrated Double-Sheet Detection: High-power electromagnetic sensors that prevent two blanks from entering the press simultaneously, a critical feature for protecting high-value transfer dies.
- Automated Scrap Management: Integrated robotic or vibrating conveyors that clear slugs and offcuts in sync with the press stroke, ensuring a clean working environment.
- Predictive Maintenance via SAS Cloud: Every line we sell comes with 12 months of AI-driven monitoring. The system tracks motor thermals and gearbox vibration, alerting your team before a minor wear issue becomes a major shutdown.
Procurement Q&A (Automation Strategy)
Q: Can these robotic systems be retrofitted to an existing "For Sale" or used Transfer Press?
A: Absolutely. A significant portion of our business involves retrofitting older Aida, Schuler, or Komatsu transfer presses with modern ABB robotics. This "Retro-Automation" provides the performance of a new line at approximately 40% of the capital cost.
Q: What is the typical lead time for a complete robotic transfer line?
A: For a standard 5-robot configuration, the typical lead time from design approval to Factory Acceptance Test (FAT) is 20 to 24 weeks. This includes full digital twin simulation to ensure the system is "Plug-and-Play" upon arrival at your facility.
Q: How do you handle the vibration issues inherent in 2000T+ transfer presses?
A: We utilize Seismic-Isolated Robot Pedestals. These are heavy-duty, polymer-filled steel structures that physically decouple the robot's high-precision encoders from the ground-borne harmonics of the press, ensuring long-term reliability in high-impact environments.
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