3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory Solutions
3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory Solutions
3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory Solutions
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Smart Factory Solutions: ABB Robotic Stamping & High Tonnage Press Lines In the era of Industry 4.0, Zhejiang Qicheng Intelligent Technology provides specialized Smart Factory Solutions for High Tonnage Press Lines (1200T - 2500T+). By seamlessly integrating world-class ABB 6-axis and 7-axis ...
Product Details
Highlight:
tandem press line smart
,abb tandem line press
,abb tandem press line
Safetyfeatures:
Light Curtains, Emergency Stop Buttons
Automationlevel:
Fully Automated
Materialcompatibility:
Metal Sheets And Strips
Footprint:
Reduced Space Requirement Compared To Traditional Lines
Productname:
Compact Robotic Stamping Line
Maintenance:
Low Maintenance With Modular Components
Powersupply:
Electric, 3-phase
Cycletime:
Variable, Typically Seconds Per Part
Outputcapacity:
High Throughput Suitable For Mass Production
Design:
Compact
Robottype:
Industrial Robotic Arm
Primaryfunction:
Stamping And Forming Metal Components
Integrationcapability:
Can Be Integrated With Upstream And Downstream Equipment
Type:
Robotic Stamping Line
Controlsystem:
PLC With HMI Interface
Product Description
Smart Factory Solutions: ABB Robotic Stamping & High Tonnage Press Lines
In the era of Industry 4.0, Zhejiang Qicheng Intelligent Technology provides specialized Smart Factory Solutions for High Tonnage Press Lines (1200T - 2500T+). By seamlessly integrating world-class ABB 6-axis and 7-axis robotics with our proprietary SAS Intelligent Control System, we transform traditional tandem stamping lines into high-velocity, data-driven production engines, empowering global automotive and heavy industrial sectors to achieve breakthroughs in both capacity and precision.
High-Tonnage Stamping Performance Matrix
For heavy-duty metal forming, we utilize high-inertia management and microsecond-level synchronization to ensure superior system stability under extreme loads.
| Performance Metric | Manual / Legacy Mechanical Line | Qicheng ABB Robotic Stamping Line |
|---|---|---|
| Compatible Tonnage | 600T - 1000T | 1200T - 2500T+ (Ultra-Heavy Duty) |
| Robotic Hardware | Standard Units | ABB IRB 7600 / IRB 8700 (High-Payload) |
| Throughput (SPM) | 6 - 8 SPM | 12 - 15+ SPM (High-Speed Sync) |
| Payload Capacity | < 150 kg | Up to 800 kg (Reinforced Wrist) |
| Changeover Time | 45 - 90 Minutes | < 3 Minutes (Integrated QDC) |
Technical Pillars of Smart Factory Systems
To ensure efficient production of large-scale components (e.g., chassis rails, side panels, and heavy enclosures), we build technical barriers across three dimensions: motion control, structural rigidity, and material handling.
- Dynamic "Fly-Through" Synchronization: Utilizing ABB StampWare and real-time crank-angle tracking, the robot does not wait for the press to reach Top Dead Center (TDC). By calculating a "Safe-Entry Vector," the robot initiates movement while the ram is still ascending. This logic increases the effective output by over 20%.
- Seismic-Isolated Foundation Engineering: High-tonnage strikes generate massive ground-borne harmonics. We employ polymer-filled damping pedestals to decouple the robot's high-resolution encoders from press impact forces, ensuring a repeatability of ±0.05mm throughout a 15-year lifecycle.
- 7th-Axis Servo Linear Transfer Rails: For lines with large press spacing (6-10 meters), robots are mounted on servo linear tracks. With travel speeds up to 5m/s and integrated control as a 7th axis, these rails eliminate intermediate stage tables and significantly reduce the factory footprint.
- SAS Intelligent Cloud Monitoring: The system integrates 24/7 Predictive Maintenance (PdM). By monitoring motor thermals and gearbox vibration frequencies, the system flags alerts if data deviates by 5% from its "healthy signature," preventing unplanned downtime and maintaining high OEE.
Flexibility & Material Handling Capabilities
Modern smart factories must possess the ability to rapidly switch between various materials, such as High-Strength Steel (HSS) and Aluminum alloys.
- Hybrid De-stacking Stations: Features magnetic fanners (for steel) and air-knife separation with eddy current double-sheet detection (for aluminum), switchable via a one-touch software recipe.
- Class-A Surface Protection: Utilizing truss-reinforced Carbon Fiber EOAT (End-of-Arm Tooling) with non-marking vacuum cups, we ensure that exterior body panels remain free of scratches or pressure marks during high-speed operation.
- Virtual Commissioning (Digital Twin): Before hardware installation, a 100% accurate Digital Twin is built using ABB RobotStudio®. We simulate all die and pillar interferences to achieve "out-of-the-box" onsite commissioning efficiency.
Smart Factory Strategic Q&A
How does the system mitigate vibration for workpieces exceeding 4 meters in length?
We implement Active Deflection Compensation. The ABB robot's 6th axis (wrist) is programmed to apply a real-time counter-tilt during the transfer path to offset the physical deflection of ultra-long EOAT, ensuring the part is placed into the next die with absolute precision.
How do you handle the aggressive oil mist and high-temperature environments of stamping shops?
All ABB robots provided by Qicheng are equipped with Foundry Plus 2 protection. The chassis features IP67-rated sealing and internal pressurization to prevent drawing oil mist from corroding internal electronics, making them ideal for both Hot Stamping and high-intensity cold stamping environments.
How does this Smart Factory solution accelerate the Return on Investment (ROI)?
By boosting throughput by 3-5 SPM, reallocating 4-6 high-risk manual positions, and reducing die wear through precision placement, the ROI is typically achieved within 14 - 18 months. Furthermore, it eliminates production quality fluctuations caused by human fatigue.
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