Large Scale Stamping Line Automated Robotic Tandem Line Press
Large Scale Stamping Line Automated Robotic Tandem Line Press
Large Scale Stamping Line Automated Robotic Tandem Line Press
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Large Scale Stamping Line Automated Robotic Stamping Line For heavy-duty manufacturing environments—such as automotive side-frames, truck chassis, and large appliance housings—Zhejiang Qicheng Intelligent Technology engineers Large Scale Automated Robotic Stamping Lines designed for 24/7 high...
Product Details
Highlight:
large scale stamping line
,large scale tandem line press
,plc stamping line
Primaryfunction:
Stamping And Forming Metal Parts
Productname:
Compact Robotic Stamping Line
Design:
Compact
Automationlevel:
Fully Automated
Maintenance:
Low Maintenance With Predictive Diagnostics
Controlsystem:
PLC With HMI Interface
Footprint:
Small, Optimized For Limited Floor Space
Type:
Robotic Stamping Line
Materialcompatibility:
Steel, Aluminum, And Other Metals
Safetyfeatures:
Light Curtains, Emergency Stop Buttons, Safety Interlocks
Integrationcapability:
Compatible With Upstream And Downstream Manufacturing Processes
Robottype:
Industrial Robotic Arm
Outputcapacity:
High Throughput, Customizable Per Production Needs
Cycletime:
Variable, Typically Under 30 Seconds Per Part
Powersupply:
Three-phase Electrical Power
Product Description
Large Scale Stamping Line Automated Robotic Stamping Line
For heavy-duty manufacturing environments—such as automotive side-frames, truck chassis, and large appliance housings—Zhejiang Qicheng Intelligent Technology engineers Large Scale Automated Robotic Stamping Lines designed for 24/7 high-intensity cycles. By deploying ABB's high-payload, long-reach robotics (IRB 7600 and IRB 8700), we eliminate the physical constraints of traditional mechanical transfers, providing a fully programmable, synchronized ecosystem capable of handling blanks up to 5 meters in length with sub-millimeter precision.
Large-Scale System Performance Matrix
Our large-scale lines are engineered to manage extreme inertia while maintaining the fluid motion required for high-volume output.
| Technical Metric | Standard Automated Line | Qicheng Large-Scale Robotic Line |
|---|---|---|
| Compatible Press Force | 400T - 1000T | 1200T - 2500T+ (Tandem / Transfer) |
| Max Payload per Station | <150kg | Up to 800kg (Reinforced EOAT) |
| Transfer Pitch (Reach) | 2.5m - 4.0m | Up to 9.0m (via High-Torque 7th Axis) |
| Synchronization | Intermittent Signal | Continuous Dynamic Path Sync |
| Control Architecture | Isolated PLCs | Unified Gigabit Ethernet/IP Backbone |
Technical Pillars of Large-Scale Automation
To ensure long-term reliability and peak performance, our engineering team focuses on three critical domains of large-scale integration:
- Massive Inertia & Momentum Control: Handling a 60kg automotive side-panel at 12 Strokes Per Minute (SPM) creates immense centrifugal forces. We utilize ABB's Advanced Motion Control algorithms to calculate real-time center-of-gravity (CoG) offsets. This prevents "part-flutter" and mechanical stress on the robot's gearboxes, ensuring the structural integrity of the workpiece remains uncompromised during high-acceleration transfers.
- Seismic-Isolated Foundation Engineering: High-tonnage presses (2000T+) generate significant ground-borne harmonic vibrations. Qicheng designs and installs Specialized Heavy-Duty Pedestals constructed from vibration-dampening composite steel. These bases are physically decoupled from the press foundation, protecting the robot's high-resolution encoders and ensuring a consistent repeatability of ±0.05mm over years of operation.
- Extended-Reach 7-Axis Integration: For ultra-wide tandem lines, standard robot reach is often insufficient. We integrate high-speed, servo-driven Linear Tracks (7th Axis) that allow the robot to move laterally between press stations. This allows a single high-payload robot to service multiple die stages or manage extreme transfer pitches without sacrificing cycle time.
Key Solution Highlights
- Carbon-Fiber Hybrid EOAT: We employ ultra-lightweight, high-rigidity carbon fiber booms for end-of-arm tooling. This reduces the total payload weight, allowing the robot to achieve 20% faster acceleration compared to traditional steel or aluminum grippers.
- Intelligent De-Stacking & Centering: Our large-scale lines feature non-contact Optical Centering Stations. Using high-speed vision, the system identifies the blank's position in milliseconds and compensates for any misalignment during the pick-up phase, eliminating the need for mechanical pusher units.
- SafeMove Pro Zone Management: In a 60-meter production line, safety is paramount. We implement virtual safety zones that allow maintenance staff to safely enter specific cells without stopping the entire line, maximizing total system uptime.
Industry Q&A (Large-Scale Focus)
How do you handle the high "Spring-back" and material variance in large-scale high-strength steel (HSS) parts?
We integrate In-Line Laser Metrology at the end of the line. The robot presents the finished part to a non-contact scanner that compares the physical geometry to the 3D CAD master. Any variance in spring-back is logged and can be used to automatically adjust the press dwell-time or notify the die-maintenance team.
What is the typical ROI (Return on Investment) for a large-scale robotic retrofit of a manual press line?
Most customers see a full ROI within 18 to 24 months. This is driven by a 40-60% increase in SPM, a significant reduction in scrap rates due to precise handling, and the total elimination of high-risk manual labor in the heavy-tonnage zone.
Can the system be integrated with an automated die-change (ADC) system?
Absolutely. Our robots are programmed with Automatic Tooling Racks. During a die change, the robots automatically return their grippers to a storage rack and pick up the new set for the next part number, fully synchronized with the press's moving bolsters.
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