Hydraulic Oil Cooling High Tonnage Tandem Press For Automotive Manufacturing
Hydraulic Oil Cooling High Tonnage Tandem Press For Automotive Manufacturing
Hydraulic Oil Cooling High Tonnage Tandem Press For Automotive Manufacturing
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
High Tonnage Tandem Press for Automotive Manufacturing In the high-tonnage automotive sector, the integration of Tandem Press Lines with advanced robotics represents the pinnacle of metal forming productivity. Zhejiang Qicheng Intelligent Technology specializes in automating these heavy-duty ...
Product Details
Highlight:
oil cooling high tonnage tandem press
,hydraulic tandem press line
,hydraulic high tonnage tandem press
Maxsheetsize:
2000mm X 1500mm
Powersupply:
380V, 50Hz, 3-phase
Precision:
±0.05 Mm
Materialcompatibility:
Steel, Aluminum, Copper
Robottype:
6-axis Industrial Robot
Automationlevel:
Fully Automated
Productname:
High Tonnage Robotic Stamping Line
Coolingsystem:
Hydraulic Oil Cooling
Safetyfeatures:
Light Curtains, Emergency Stop Buttons, Safety Interlocks
Controlsystem:
PLC With Touchscreen Interface
Maintenanceinterval:
Every 1000 Hours
Cycletime:
5-10 Seconds Per Stroke
Productioncapacity:
Up To 5000 Parts Per Shift
Tonnagecapacity:
1000-3000 Tons
Footprint:
10m X 5m
Product Description
High Tonnage Tandem Press for Automotive Manufacturing
In the high-tonnage automotive sector, the integration of Tandem Press Lines with advanced robotics represents the pinnacle of metal forming productivity. Zhejiang Qicheng Intelligent Technology specializes in automating these heavy-duty environments, focusing on the high-speed transfer of large-format body panels through a series of massive presses ranging from 1,000T to over 2,500T. By combining ABB's high-inertia industrial robots with our proprietary synchronization logic, we ensure that your high-tonnage line operates at peak efficiency with the structural stability required for multi-shift mass production.
High-Tonnage Tandem Performance Matrix
Our tandem solutions are engineered to handle the immense weight of automotive structural components while maintaining the fluid motion necessary for high Strokes Per Minute (SPM).
| Metric | Industry Standard (Manual/Mechanical) | Qicheng Robotic Tandem Line |
|---|---|---|
| Typical Press Force | 800T - 1500T | 1000T - 2500T+ (Heavy-Duty Ready) |
| Transfer Speed (SPM) | 6 - 9 Strokes | 12 - 15 Strokes (Synchronized Continuous) |
| Max Payload per Station | Variable / Human-Limited | Up to 800kg (via ABB IRB 8700) |
| Synchronization | Intermittent / Stop-Go | Full-Cycle MultiMove™ Dynamic Sync |
| Tooling Versatility | Fixed Mechanical Arms | Programmable 6-Axis Flexibility |
Engineering Excellence for Large-Scale Stamping
Dynamic Inertia Management
Moving a 50kg steel blank across a 6-meter span at high speed generates significant momentum. We utilize ABB's TrueMove™ and QuickMove™ technologies to calculate the optimal acceleration curves, ensuring the robot maintains a rigid grip on the panel without causing structural deformation or "panel-fling" during high-G transitions.
Heavy-Duty Structural Integrity
High-tonnage presses create significant harmonic vibrations. Qicheng designs and manufactures Reinforced Robot Pedestals and high-torque 7-axis linear rails that are physically decoupled from the press foundation. This isolation protects the robot's high-precision gearboxes and ensures consistent positioning accuracy of ±0.05mm.
Intelligent Inter-Press Coordination
In a tandem configuration, the timing between Press A and Press B is critical. Our Sync-Master™ control architecture allows the robot to "shadow" the press ram. As the ram reaches its decompression point, the robot is already entering the die area, shaving seconds off every cycle and maximizing the utilization of your high-value press assets.
Class-A Surface Protection
For exterior panels like hoods and side-walls, we employ Carbon-Fiber End-of-Arm Tooling (EOAT). This lightweight, ultra-rigid material allows for faster robot movements while supporting specialized "Soft-Touch" vacuum arrays that prevent any microscopic marking on premium steel or aluminum surfaces.
Key System Highlights
- Automatic Die & EOAT Change (ADEC): Integrated systems that allow the robots to automatically swap their heavy-duty grippers in tandem with the press die-change, reducing total line changeover time to under 5 minutes.
- Optical Sheet Alignment: High-speed vision-based centering stations that identify the blank's position in milliseconds and transmit corrective coordinates to the robot, eliminating the need for mechanical centering "kicker" units.
- Regenerative Energy Recovery: Our ABB-driven systems capture the kinetic energy produced during the robot's rapid deceleration and feed it back into the factory grid, significantly reducing the "per-part" energy cost.
Industry Q&A (High-Tonnage Strategic View)
How do you ensure the robots don't collide with the press ram in a high-speed tandem cycle?
We use Safety-Integrated Interlocking and real-time encoder feedback. The robot's position is digitally "locked" to the press's crank angle. If the press ram deviates from its predicted path even by a few millimeters, the robot executes an emergency "Safe-Retract" sequence in milliseconds to prevent a catastrophic collision.
Can your system handle the transfer of extremely wide panels, such as an integrated SUV floor pan?
Yes. For ultra-wide parts, we utilize Twin-Robot Synchronized Handling. Two robots (e.g., two IRB 6700s) act as a single unit, gripping the part from both ends to ensure horizontal stability and prevent "sagging" or bending during the high-speed transfer between presses.
What is the maintenance protocol for a line handling 1000T+ cycles 24/7?
We implement Condition-Based Monitoring (CBM). By analyzing the vibration and torque signatures of each robot axis via the Qicheng Cloud, we can identify signs of bearing or belt wear long before they cause a failure. Maintenance is performed based on actual machine health, not just elapsed hours.
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