PLC And HMI High Tonnage Robotic Stamping Line Industrial Robot
PLC And HMI High Tonnage Robotic Stamping Line Industrial Robot
PLC And HMI High Tonnage Robotic Stamping Line Industrial Robot
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Aerospace Robotic Stamping Line In the Aerospace sector, the manufacturing of airframe skins, engine cowlings, and structural ribs demands a transition from traditional drop hammers to High-Precision Robotic Stamping Lines. Unlike automotive stamping, aerospace production focuses on Zero-Stress ...
Product Details
Highlight:
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Type:
Robotic Stamping Line
Productioncapacity:
High Throughput
Applicationindustry:
Automotive, Electronics, Appliance Manufacturing
Controlsystem:
PLC And HMI Integrated
Cycletime:
Variable (typically Seconds Per Part)
Safetyfeatures:
Emergency Stop, Safety Fencing
Primaryfunction:
Stamping
Design:
Compact
Robottype:
Industrial Robot
Maintenance:
Low Maintenance
Materialcompatibility:
Metal Sheets
Footprint:
Small / Space-saving
Productname:
Compact Robotic Stamping Line
Powersupply:
Electric
Automationlevel:
Fully Automated
Product Description
Aerospace Robotic Stamping Line
In the Aerospace sector, the manufacturing of airframe skins, engine cowlings, and structural ribs demands a transition from traditional drop hammers to High-Precision Robotic Stamping Lines. Unlike automotive stamping, aerospace production focuses on Zero-Stress Forming, Exotic Alloys (Titanium, Inconel, Al-Li), and Total Traceability.
Zhejiang Qicheng Intelligent Technology provides specialized Aerospace-Grade Robotic Stamping Solutions, integrating ABB high-accuracy robotics to manage the delicate balance between high-force forming and microscopic surface integrity.
Aerospace Robotic Stamping & Forming Lines
Advanced Aerostructure Automation by Zhejiang Qicheng Intelligent Technology
Aerospace manufacturing requires a "Zero-Defect" philosophy. Zhejiang Qicheng Intelligent Technology engineers custom Aerospace Robotic Lines designed to handle oversized, thin-gauge blanks with extreme care. By utilizing ABB's 6-axis precision kinematics, we eliminate the manual handling risks associated with expensive aerospace alloys, ensuring that every rib, stringer, and fuselage panel meets the stringent AS9100 quality standards.
Aerospace Precision & Material Matrix
Our aerospace lines are optimized for low-volume, high-complexity production where material cost is a primary factor.
| Metric | Automotive Stamping | Aerospace Robotic Line |
|---|---|---|
| Primary Materials | Steel / Aluminum | Titanium, Inconel, Aluminum-Lithium |
| Surface Finish | Class-A | Aerodynamic Grade (Zero-Scratch) |
| Forming Method | High-Speed Cold Stamping | Hot Stamping / Creep Forming / Superplastic |
| Positioning Accuracy | ± 0.05mm | ± 0.02mm (Vision-Corrected) |
| Data Requirements | Batch Traceability | Individual Part "Digital Birth Certificate" |
Technical Pillars of Aerospace Automation
- Thermal-Shielded Hot Stamping: Titanium and high-strength aluminum often require Hot Stamping to prevent spring-back. We deploy Heat-Resistant ABB Robots equipped with specialized thermal EOAT (End-of-Arm Tooling). The robot extracts the blank from the furnace at 900°C and places it into the die with a "Time-to-Press" window of under 5 seconds to ensure optimal quenching.
- Synchronized Stretch-Forming Logic: For large curved fuselage skins, we integrate the robot with Stretch-Forming Presses. The 6-axis robot acts as an "Active Support," maintaining the tension and curvature of the sheet as the die engages, preventing localized thinning or "orange peel" textures on the skin.
- Non-Invasive Vacuum & Soft-Grip EOAT: To protect the expensive chemical-milled surfaces of aerospace parts, our grippers utilize Medical-Grade Silicone or Soft-Touch PEEK contact points. Integrated vacuum flow sensors detect the slightest air leak, ensuring the part is perfectly coupled without applying mechanical stress that could induce micro-cracks.
- Closed-Loop Metrology Integration: Every aerospace part is scanned mid-process. We integrate Laser Line Scanners on the robot's wrist. After the stamping stroke, the robot performs an automated 3D scan of the part while still in the die to verify dimensional compliance against the CAD model before proceeding to the next station.
Key System Highlights
- Automatic Tooling Exchange (ATC): Allows the robot to switch between picking, lubrication, and inspection tools in under 2 minutes, supporting the "High-Mix, Low-Volume" nature of aerospace production.
- Cloud-Based Compliance Logging: Every motion, vacuum level, and press force value is logged to the SAS Intelligent Cloud, providing the full audit trail required for FAA/EASA certification.
- Seismic-Isolated Precision Bases: Specialized pedestals that isolate the high-precision robot encoders from the impact vibrations of the heavy aerospace presses.
Industry Q&A (Aerospace Strategic Focus)
Q: How do you handle the "Spring-back" issues common in Titanium alloys?
A: We integrate Real-Time Force-Feedback. The robot "feels" the resistance during the placement and extraction. This data, combined with our Predictive Compensation Software, allows the robot to slightly over-bend or adjust its path to ensure the part seats perfectly in the fixture despite material memory.
Q: Can your robots operate in a cleanroom environment for composite-hybrid stamping?
A: Yes. We offer ISO 5 / Class 100 Cleanroom Certified ABB robots. These units feature specialized seals and non-outgassing lubricants, making them ideal for stamping thermoplastic composites or sensitive aerospace electronics housings.
Q: What is the ROI for a low-volume aerospace line?
A: The ROI is driven by Material Savings. Aerospace alloys can cost 10x-50x more than automotive steel. By eliminating manual handling errors and "die-crash" events through robotic precision, the system pays for itself by significantly reducing the "Scrap and Rework" costs of high-value components.
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