Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems
Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems
Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Large-Scale Robotic Stamping Line for Heavy-Duty Metal Forming Systems For Large-Scale Robotic Stamping Lines, the engineering challenge shifts from simple speed to Structural Dynamics and Inertia Management. In heavy-duty metal forming (handling materials like 10mm structural steel or oversized ...
Product Details
Highlight:
large scale robotic stamping line
,large scale tandem press line
,heavy duty tandem press line
Controlsystem:
PLC And HMI Integrated
Materialcompatibility:
Suitable For Various Metal Sheets
Cycletime:
Optimized For High-speed Production
Energyefficiency:
Energy-saving Operation
Applicationindustry:
Automotive, Electronics, Appliance Manufacturing
Primaryfunction:
Stamping And Forming Metal Parts
Footprint:
Small Footprint For Space-saving
Safetyfeatures:
Emergency Stop, Safety Guards, Sensors
Type:
Robotic Stamping Line
Productname:
Compact Robotic Stamping Line
Robottype:
Industrial Robot Arm
Precision:
High Precision Stamping
Design:
Compact
Maintenance:
Easy Maintenance With Modular Components
Automationlevel:
Fully Automated
Product Description
Large-Scale Robotic Stamping Line for Heavy-Duty Metal Forming Systems
For Large-Scale Robotic Stamping Lines, the engineering challenge shifts from simple speed to Structural Dynamics and Inertia Management. In heavy-duty metal forming (handling materials like 10mm structural steel or oversized aluminum plates), the "Mass-in-Motion" creates significant centrifugal forces that can destabilize standard automation. Zhejiang Qicheng Intelligent Technology provides specialized large-scale systems utilizing ABB's IRB 8700—their highest-capacity robot—engineered to maintain a ±0.05mm repeatability while moving payloads up to 800kg.
Technical Architecture of Large-Scale Systems
High-Inertia Motion Control (TrueMove™)
When a robot swings a 4-meter long truck chassis rail, the "End-of-Arm" momentum is massive. We utilize ABB's TrueMove™ technology, which calculates the real-time torque required for every motor. This ensures the robot follows the exact programmed path without "oscillating" or overshooting the press entry point, even at maximum acceleration.
Heavy-Duty 7th Axis Linear Rails
For large-scale lines where presses are spaced 6 to 10 meters apart, stationary robots are insufficient. We mount the ABB IRB 8700 on a Servo-Driven Linear Rail.
- Synchronized Travel: The 7th axis is treated as an integrated robot joint, allowing the robot to begin its "Reach" move while the rail is still sliding, shaving seconds off the total cycle time.
- Heavy-Load Stability: The rails are precision-machined with high-rigidity bearings to prevent "tipping" or vibration during high-speed transfers.
Core Components for Heavy-Duty Forming
| System Component | Engineering Specification | Manufacturing Benefit |
|---|---|---|
| Primary Robot | ABB IRB 8700 (Foundry Plus 2) | 800kg capacity with IP67 oil-mist protection |
| EOAT Framework | Truss-Reinforced Carbon Fiber | High stiffness-to-weight ratio to reduce motor strain |
| Gripper Logic | Hybrid Magnetic-Vacuum | Securely holds oily, heavy-gauge steel blanks |
| Base Support | Polymer-Concrete Infused Pedestals | Absorbs the 2500T+ press impact harmonics |
| Sync Logic | Crank-Angle "Fly-Through" | Increases output by 2-3 SPM over interlocked logic |
Intelligent De-stacking for Large Blanks
Large-scale metal forming often starts with oversized, heavy pallets. Our systems feature Dual-Magnet High-Power Fanners and Ultrasonic Double-Sheet Detectors. This ensures that even with heavy "Draw Oil" between sheets, the robot only picks a single blank, preventing catastrophic "Double-Hit" damage to your multi-million dollar dies.
SAS Intelligent Ecosystem for Large Lines
Managing a large-scale line requires data-driven oversight. Every Qicheng installation includes the SAS Smart Factory Dashboard:
- Real-Time Tonnage Monitoring: Integrates with the press sensors to correlate forming force with robot placement accuracy.
- Predictive Bearing Analytics: Monitors the vibration signature of the robot's main axes. If a bearing shows wear due to heavy-duty cycles, the system flags it for maintenance during the next scheduled shutdown.
- Energy Recovery: Utilizes ABB's regenerative braking to feed electricity back into your plant's grid during the robot's deceleration phases.
Strategic Solutions Q&A
How do you prevent "Part Sag" when moving 4-meter long thin-gauge panels?
We use Counter-Balanced EOAT. The gripper is designed with a structural "spine" that supports the part at its natural deflection points. We also use the robot's 6th-axis (wrist) to slightly "pre-tilt" the part during high-speed moves to compensate for aerodynamic lift.
Can the system be adapted for Hot Stamping / Press Hardening?
Yes. We equip the robots with Heat-Shielded Grippers and stainless-steel vacuum lines. The robot is programmed for "Minimum Air Time," transferring the blank from the furnace to the die in under 5 seconds to ensure the material reaches the required quenching temperature.
What is the expected lifespan of a robot in a heavy-duty stamping environment?
With our Seismic-Isolated Pedestals and Foundry Plus 2 protection, we target a 15-year operational life (approx. 80,000 hours) with standard scheduled maintenance.
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