Continuous Stamping Line 380V 50Hz For Automotive Heat Shields
Continuous Stamping Line 380V 50Hz For Automotive Heat Shields
Continuous Stamping Line 380V 50Hz For Automotive Heat Shields
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Continuous Stamping Line For Automotive Heat Shields This technical guide focuses on the high-speed, high-precision automation required for Automotive Heat Shields. These components are critical for thermal management in internal combustion engines (ICE), hybrids (HEV), and increasingly for battery ...
Product Details
Highlight:
continuous stamping line
,stamping line 380v
,continuous stamping press line
Automationlevel:
Fully Automated
Type:
Robotic Stamping Line
Safetyfeatures:
Light Curtains, Emergency Stop Buttons
Powersupply:
380V 50Hz
Weight:
1500 Kg
Cycletime:
5-10 Seconds Per Part
Size:
Compact
Stampingforce:
Up To 1000 KN
Controlsystem:
PLC With HMI Interface
Materialcompatibility:
Steel, Aluminum, Copper
Productioncapacity:
Up To 600 Parts Per Hour
Robottype:
6 Axis Industrial Robot
Footprint:
2m X 3m
Productname:
Compact Robotic Stamping Line
Application:
Automotive, Electronics, Appliance Manufacturing
Product Description
Continuous Stamping Line For Automotive Heat Shields
This technical guide focuses on the high-speed, high-precision automation required for Automotive Heat Shields. These components are critical for thermal management in internal combustion engines (ICE), hybrids (HEV), and increasingly for battery thermal protection in EVs.
Continuous Stamping Lines for Automotive Heat Shields
Advanced Thermal Management through Precision Automation
In the pursuit of vehicle longevity and passenger safety, Automotive Heat Shields must withstand extreme thermal cycling while maintaining structural integrity. Our Continuous Stamping Lines are specifically engineered to process thin-gauge, multi-layer materials—including embossed aluminum, aluminized steel, and sandwich composites—at ultra-high speeds.
We specialize in Progressive Die and Continuous Transfer solutions that handle the delicate nature of reflective foils and micro-perforated sheets. By integrating automated coil feeding with precision leveling, our lines eliminate material warping and surface marring, ensuring that every shield meets the strict aerodynamic and thermal bypass requirements of modern engine bays and exhaust systems.
Technical Specification Matrix
Core metrics for high-volume heat shield production.
| Feature | Specification | Automotive Utility |
|---|---|---|
| Material Thickness | 0.15mm - 1.2mm | Optimized for multi-layer foils and sandwiches |
| Stroke Speed (SPM) | 40 - 120 Strokes Per Minute | High-speed continuous progressive stamping |
| Feeding Precision | ±0.02 mm | Critical for multi-stage forming and piercing |
| Material Types | Al, Aluminized Steel, Stainless | Compatible with reflective and refractory metals |
| Press Force | 110T - 630T (Servo/Mechanical) | Precise energy delivery for thin-wall forming |
| Leveling Accuracy | ≤ 0.1mm/m² | Ensures flat mating surfaces for bolt-on points |
| Scrap Management | Integrated Vacuum/Conveyor | High-efficiency removal of micro-perforation waste |
Core Application Scenarios
Demonstrating specialized experience in thermal component manufacturing.
- Exhaust & Turbocharger Shields: Deep-drawn, multi-layer aluminum structures designed to withstand localized temperatures exceeding 600 °C.
- Underbody & Fuel Tank Protection: Large-format embossed shields that provide both thermal insulation and acoustic damping for the vehicle cabin.
- Battery Thermal Barriers (EV/HEV): Precision-stamped mica-reinforced or composite shields used to prevent thermal runaway propagation between battery cells.
- Manifold & Catalytic Converter Wraps: High-speed progressive stamping of thin-gauge stainless steel with integrated mounting eyelets and vibration-damping ribs.
Technical FAQ: Solving Heat Shield Manufacturing Challenges
Building Trustworthiness through expert technical insights.
Q1: How do you prevent tearing or "necking" when stamping ultra-thin embossed aluminum?
Thin aluminum has a very narrow forming limit. We utilize Servo-Drive Feeding synchronized with Micro-Oil Mist Lubrication. By precisely controlling the material tension and using DLC-coated (Diamond-Like Carbon) die inserts, we reduce friction coefficients, allowing the metal to flow smoothly into complex geometries without thinning or rupturing the embossed pattern.
Q2: How does the line handle "Sandwich" materials (Metal-Fiber-Metal) without delamination?
Our continuous lines feature Variable Pressure Blank Holders. By applying targeted pressure only where necessary during the draw, we prevent the core insulation material from shifting or crushing. Furthermore, our specialized shearing technology ensures a clean, "pinched" edge that seals the sandwich layers together, preventing moisture ingress in the final application.
Q3: Can these lines be integrated with automated assembly for clips and spacers?
Absolutely. Our turnkey solutions often include In-Die Component Insertion. As the heat shield moves through the progressive stations, we can automatically feed and clinch spacers, heat-resistant clips, or acoustic grommets. This eliminates secondary manual operations, significantly reducing the Cost-Per-Part and improving overall traceability.
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