380V/50Hz High Tonnage Tandem Press Stamping Lines 6 Axis Industrial Robot
380V/50Hz High Tonnage Tandem Press Stamping Lines 6 Axis Industrial Robot
380V/50Hz High Tonnage Tandem Press Stamping Lines 6 Axis Industrial Robot
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Robotic Stamping Lines for High Tonnage Manufacturing In the world of high-tonnage stamping—where press forces exceed 1000T to 2500T—the challenges of inertia, part size, and structural vibration are immense. Zhejiang Qicheng Intelligent Technology provides specialized robotic integration for High ...
Product Details
Highlight:
50hz high tonnage tandem press
,380v tandem press line
,380v high tonnage tandem press
Presstype:
Hydraulic/Mechanical Press
Materialcompatibility:
Steel, Aluminum, Copper
Dimensions:
Length 12m X Width 4m X Height 3.5m
Coolingsystem:
Water-cooled System
Safetyfeatures:
Light Curtains, Emergency Stop Buttons
Weight:
15,000 Kg
Productname:
High Tonnage Robotic Stamping Line
Tonnagecapacity:
1000-3000 Tons
Robottype:
6-axis Industrial Robot
Automationlevel:
Fully Automated
Accuracy:
±0.05 Mm
Cycletime:
5-10 Seconds Per Stroke
Controlsystem:
PLC With HMI Interface
Powersupply:
380V/50Hz Three Phase
Productioncapacity:
Up To 5000 Parts Per Shift
Product Description
Robotic Stamping Lines for High Tonnage Manufacturing
In the world of high-tonnage stamping—where press forces exceed 1000T to 2500T—the challenges of inertia, part size, and structural vibration are immense. Zhejiang Qicheng Intelligent Technology provides specialized robotic integration for High Tonnage Stamping Lines, utilizing ABB's most powerful industrial robots (IRB 7600 and IRB 8700). We engineer robust automation ecosystems capable of handling massive sheet metal components, such as automotive side panels and chassis parts, with the precision of a laboratory instrument.
High Tonnage Technical Specifications
Our high-tonnage lines are built to manage the extreme physical demands of heavy-metal forming without sacrificing cycle time.
| Performance Metric | Heavy-Duty Standard | Qicheng High-Tonnage Solution |
|---|---|---|
| Primary Robot Models | ABB IRB 7600 / 8700 | Enhanced inertia-tuned configurations |
| Max Payload Capacity | 500kg - 800kg | Integrated heavy-duty carbon-fiber EOAT |
| Max Reach / Extension | 3.5m - 4.2m | Multi-robot "Hand-off" for extended tandem lines |
| Vibration Control | Passive Dampening | Active Vibration Suppression via ABB TrueMove™ |
| Tooling Interface | Standard Manual Change | Automatic Heavy-Tool Changers (ATC) |
Why Qicheng is the Authority in High-Tonnage Automation
- Heavy-Industry Experience: Qicheng has a proven track record in integrating robots with large-scale mechanical and hydraulic presses (1000T+). We understand the floor-loading requirements, the electromagnetic interference of large motors, and the safety protocols required for managing 50kg+ metal blanks at high speeds.
- Expertise in Inertia & Momentum Management: Moving large parts at high speed creates massive centrifugal forces. Our engineers excel in Advanced Motion Tuning, ensuring the robot accelerates and decelerates smoothly. This prevents "part-slippage" in vacuum cups and reduces the mechanical strain on the robot's axis 4, 5, and 6.
- Authoritative Structural Engineering: For high-tonnage lines, the mounting pedestals and "7th-axis" linear tracks must be rock-solid. Qicheng designs and manufactures custom, reinforced steel structures that neutralize the harmonic vibrations caused by massive presses, ensuring the robot's TCP (Tool Center Point) remains accurate to ±0.1mm.
- Trustworthy Safety for Large Zones: Large-scale lines require sophisticated safety zones. We implement SafeMove Pro technology, creating multi-layered virtual fences that allow maintenance staff to access specific areas without shutting down the entire 50-meter production line.
Key Solution Highlights for High Tonnage
- Extended Reach Tandem Configuration: Perfect for large automotive panels where the distance between press centers is significant. We utilize 7-axis linear rails to extend the robot's work envelope.
- Intelligent Heavy-Duty EOAT: Our end-effectors feature redundant vacuum circuits and high-friction pads designed to grip oily, heavy-gauge steel without shifting during high-G maneuvers.
- Press-Ram Synchronization: Deep integration with press controllers allows the robot to start its entry while the 2000T ram is still in motion, maximizing the window of opportunity.
- Automated Die & Tool Management: Integration of automated guided vehicles (AGVs) or heavy-duty shuttles to facilitate Quick Die Changes (QDC) for large-scale tooling.
Industry Q&A (High-Tonnage Focus)
How does Qicheng handle the "sagging" or deflection of large sheet metal parts during transfer?
For large, thin-gauge parts (like a car roof), we design Multi-Point Support EOAT. Using carbon-fiber crossbars and strategically placed vacuum arrays, we provide 360-degree support to the blank, preventing any structural deformation or "oil-canning" during high-speed moves.
Can your system manage the communication lag in long tandem lines (e.g., 5 or 6 presses)?
We use a high-speed fiber-optic backbone for the control network (Profinet IRT). This ensures that the signal from the first de-stacker to the final palletizer is synchronized within microseconds, eliminating any "bottleneck" delays between stations.
What is the maintenance requirement for robots handling 500kg+ loads 24/7?
We implement Condition-Based Maintenance (CBM). By monitoring the torque and heat on each joint via ABB Ability™, we can predict gearbox wear. Instead of fixed intervals, we service the robots based on actual stress data, ensuring zero unplanned downtime for your heavy production line.
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