Tandem Press Line Robotic Stamping Medical Device Line Hydraulic Oil Cooling
Tandem Press Line Robotic Stamping Medical Device Line Hydraulic Oil Cooling
Tandem Press Line Robotic Stamping Medical Device Line Hydraulic Oil Cooling
Brand Name
Qicheng
country of origin
China
MOQ
1
unit price
Negotiable
payment method
TT/LC
Product Summary
Tandem Press Line Robotic Stamping Medical Device Line When moving into the Medical Device sector, the automation requirements pivot from raw tonnage to Cleanliness (Contamination Control), Extreme Precision, and Regulatory Traceability (FDA/ISO 13485). In medical stamping—such as for surgical ...
Product Details
Highlight:
high tonnage tandem press line
,robotic stamping medical device
,Robotic Stamping Tandem Press
Productname:
High Tonnage Robotic Stamping Line
Dimensions:
Length 12m X Width 4m X Height 3m
Robottype:
6-axis Articulated Robot
Coolingsystem:
Hydraulic Oil Cooling
Installationtime:
4-6 Weeks
Controlsystem:
PLC With Touchscreen Interface
Precision:
±0.05 Mm
Stampingspeed:
Up To 60 Strokes Per Minute
Automationlevel:
Fully Automated
Tonnagecapacity:
1000-3000 Tons
Materialcompatibility:
Steel, Aluminum, Copper
Weight:
Approximately 15 Tons
Safetyfeatures:
Light Curtains, Emergency Stop Buttons, Safety Interlocks
Energyconsumption:
15 KW Average
Powersupply:
380V, 50Hz, 3-phase
Product Description
Tandem Press Line Robotic Stamping Medical Device Line
When moving into the Medical Device sector, the automation requirements pivot from raw tonnage to Cleanliness (Contamination Control), Extreme Precision, and Regulatory Traceability (FDA/ISO 13485). In medical stamping—such as for surgical instruments, orthopedic implants, or diagnostic housings—the "Trustworthiness" of the line is measured by its ability to produce sterile-ready, high-tolerance components.
Zhejiang Qicheng Intelligent Technology provides specialized Medical-Grade Robotic Stamping Lines, integrating ABB's high-precision clean-room robotics to ensure a zero-defect, contaminant-free manufacturing environment.
Tandem Press Line for Medical Device Manufacturing
Sterile-Ready Precision Automation by Zhejiang Qicheng Intelligent Technology
Medical device components demand a manufacturing environment where precision meets purity. Zhejiang Qicheng Intelligent Technology engineers Medical Robotic Stamping Lines designed to handle high-value alloys like Titanium, 316L Stainless Steel, and Nitinol. By deploying ABB's Cleanroom-Certified robotics (ISO 5/Class 100 compatible), we eliminate the risk of human-borne contamination and metallic cross-contamination, delivering a seamless tandem process that adheres to the world's strictest medical quality standards.
Medical Precision & Compliance Matrix
Our medical lines prioritize surface integrity and microscopic accuracy over bulk throughput.
| Metric | Automotive/Industrial Stamping | Medical Device Precision Line |
|---|---|---|
| Cleanroom Rating | N/A (Standard Factory) | ISO 5 - ISO 7 Certified |
| Material Handling | Steel / Aluminum | Titanium, PEEK, Bio-Alloys |
| Positioning Accuracy | ± 0.05mm | ± 0.01mm (Ultra-High Precision) |
| Surface Protection | Class A (Visible) | Surgical Grade (Micro-Scratch Free) |
| Traceability | Batch-Level | Individual Part Serialized Data |
Technical Pillars of Medical Automation
- Contaminant-Free Kinematics: Standard robots can shed particles from joints or lubricants. Our medical-grade ABB robots feature "Foundry Prime" or specialized food/medical grade coatings and non-outgassing lubricants. The internal cabling is fully enclosed to prevent any particulate generation during the high-speed transfer of surgical blanks.
- Micro-Feature Alignment: Medical parts are often diminutive but feature complex geometries. We integrate High-Resolution 2D/3D Vision Systems at the de-stacking station. The robot identifies the grain direction and micro-features of the titanium blank, ensuring it is placed in the die with a micron-level offset compensation.
- Non-Reactive End-of-Arm Tooling (EOAT): To prevent "Metallic Imprinting," our grippers utilize medical-grade PEEK, Teflon, or specialized silicone suction cups. This ensures that no carbon steel or heavy metal ions are transferred to the surface of a titanium implant, which could otherwise compromise biocompatibility.
- Full-Spectrum Data Traceability: In compliance with 21 CFR Part 11, our control architecture logs every variable of the stamping process. For every stroke, we record the press force, the robot's vacuum level, and the ambient humidity/temperature. This "Digital Birth Certificate" is essential for FDA validation and recall risk mitigation.
Key Solution Highlights
- Integrated Ultrasonic Cleaning: The robot can transition parts from the final stamping station directly into an inline ultrasonic cleaning or passivation bath, ensuring parts are "Ready for Sterilization" immediately upon exiting the line.
- Small-Format Tandem Logic: Specialized for micro-presses, our small-arm robots (IRB 1100/1200) provide high-speed transfer for intricate surgical components like scalpel blades or implant plates.
- In-Line Laser Metrology: 100% automated inspection of critical dimensions. Any part deviating by more than 10μm is automatically diverted to a quarantine bin for review.
Industry Q&A (Medical Strategic Focus)
Q: How do you prevent "Gall" or material transfer when stamping titanium?
A: We integrate Automated Micro-Lubrication Systems that apply a precise, medical-grade synthetic lubricant to the die or blank. Our robots are programmed with "Soft-Entry" logic to ensure the material is seated without high-impact vibration, which reduces friction-induced heat and surface galling.
Q: Can your systems handle the validation requirements for ISO 13485?
A: Yes. We provide full IQ/OQ/PQ (Installation, Operational, and Performance Qualification) documentation support. Our software is designed for audit trails, ensuring that any change to the robot's path or press parameters is digitally signed and time-stamped.
Q: What is the benefit of a robotic tandem line for low-volume medical implants?
A: Flexibility. A robotic line allows you to run "Family Dies." You can switch from stamping Titanium Bone Plates to Stainless Steel Surgical Trays in minutes by simply swapping the EOAT and selecting a new software recipe, making small-batch medical manufacturing commercially viable.
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